Inspired by Urban landscape
Led by Design Principal Amit Khanna, Delhi based Amit Khanna & Design Associates(AKDA)designed a modern garments manufacturing facility taking inspiration from the adjoining slum settlement for its façade design. The building turned out to be not only aesthetically pleasing but functional and sustainable as well.
The practice of segregating land use by typology is a vestige of neo-colonial planning, evidenced in the district centers, residential “colonies” and isolated institutions of Delhi. Within the larger masterplan of the National Capital Region, Kirti Nagar has almost always been a purely industrial area, and coupled with Naraina, runs parallel to the railway tracks that lead out the western part of the country.
Within this harsh, overcrowded context, the architects inherited a half-acre site that abutted the railway line separated from it by an informal settlement (of rag pickers and garbage sorters) that encroached the roads on both the sides. Housing nothing except a disused cement godown, the decision was made to tear down the existing building and create two identical buildings that would capitalize on the new building regulations that permitted the construction of nearly 100000sft of production space.
The client, an export-oriented garments manufacturer, wished to consolidate all their manufacturing processes within this new facility. Not only would the new building was planned to maintain a high quality of interior space from the productivity perspective, it also needed to account for the complex movement of material, entering as raw fabric and exiting as a finished, packaged product destined for overseas shipment. Over and above these fundamental requirements, the building also needed to be constructed sustainably, with limited long-term maintenance and an appropriate selection of finishing materials, services and appliances.
A combined basement of nearly 20000sft was the main receiving area for all raw material. From here, the building was divided into two equal blocks, meant to house the two production verticals within the company. Column-free spaces were essential to the efficient planning of upper floors. An ingenious structural diagrid system was used on the upper floors.
By cross bracing the beams diagonally, the resultant triangulated concrete frame efficiently distributed load while maintaining a thin profile. This limited the columns to the periphery, allowing easy expansion to the upper floors and freeing up ground space for vehicular movement. Spacing the columns generously allowed for large windows that ensure maximum daylight in the interior spaces, reducing dependence on artificial sources of light. Circulation cores at either end of the building houses toilets, stairs and elevators. These cores also house the vertical ducts that provide cooled air to the production floors, eliminating the need for electricity guzzling air conditioning. These large ducts were centrally planned within each floor, allowing for even distribution of air to all workers.
Although primarily designed as a production unit, the building also houses a 6000sft office space within the ground floor Block A. Designed completely in white tones, the office area has an innovative baffled aluminum ceiling that incorporates LED strip lighting while effectively masking the electrical, air-conditioning and fire-fighting services. A large showroom opens up to a garden terrace, creating a pocket of nature within a heavily industrialized context. A bright orange cafeteria that acts as a breakout space for employees and the director’s room both also have independently accessed and private terrace spaces.
One of the major challenges on this project was the design of the road facing facade. Rather than create a simplistic, repetitive glass facade to enclose the building, it was decided to incorporate the local context into the design of the elevation.
While the other facades received a strictly climatic treatment, with appropriate divisions and sun shading, a large expanse of the building faced north towards the approach road. By picking up the organic pattern of the adjoining informal settlement, a complex geometry of varying sizes was developed.
These were then staggered in the vertical plane and each plane given a different color, resulting in a three-dimensional surface that has several elegant organizing principles. The different colors catch and reflect light differentially, yet harmonies into a uniform texture when seen from a distance. Within the industrial context, this building is a refreshing change – whether in the high quality of surface finish or in the attention to construction detail.